Inside our Dongguan factory
VinylPlush is a manufacturer, not a trading company. Our workshops cover the full chain of soft vinyl toy production, so we can control quality, protect your designs and give you honest lead times.
In-house capabilities
Rotocasting
Rotational slush molding machines and curing ovens for hollow soft vinyl parts.
Trimming & polishing
Manual trimming, deburring and vibratory polishing for clean edges.
Spray painting
Automatic spray machines and manual spray booths with dust-controlled drying racks.
Pad printing
Multi-color pad printing machines and custom jigs for eyes, logos and graphics.
Hand painting
Skilled painters for blush, gradients, highlights and fine details.
Plush sewing
Cutting, sewing, embroidery and stuffing for plush bodies and outfits.
Assembly
Clean assembly lines that combine vinyl, plush and accessories.
Packing
Blind box randomizing, retail packing and export carton packing.
Production videos
Short clips filmed on our production floor. Tap a video to play.
Rotocasting machine filling vinyl molds
Metal molds are filled with PVC paste and rotated to form hollow vinyl parts.
Automatic spray painting
An automatic spray machine coats vinyl parts evenly.
Multi-color pad printing
Eyes and graphics are printed in several colors in one pass.
Hand painting line
Painters add blush, gradients and fine details by hand.
Vinyl blanks and painted heads
Raw rotocast vinyl shells next to finished, painted heads.
Pad printing vinyl heads
Operators load vinyl heads into custom jigs for printing.
Flocking vinyl figures
A velvet-like flocked finish is applied to collectible figures.
Assembling figure heads
Hair and head parts are fitted together on the assembly line.
Printing faces on mini figures
Tiny faces are printed precisely on mini vinyl figures.
Soft PVC dispensing
Colored soft PVC is dispensed into molds for accessories and charms.
Vibratory polishing
Parts are polished in a vibratory bowl for smooth edges.
Blind box packing line
Finished figures are randomized and packed into blind boxes.
Factory photos
Opened steel molds for figure parts on the workbench Toolmakers fitting steel molds in our mold workshop Close-up of a multi-cavity steel mold for toy parts Rotocasting machine with baskets of freshly cast vinyl toy parts Rotocasting machine arm inside the heating chamber Rotocasting oven in the vinyl molding area Spray painting workshop with blue trays of vinyl parts Spray booth used for painting vinyl parts Operator pad printing eyes on green vinyl heads Row of pad printing machines for vinyl toys Pad printing jig holding rows of small yellow parts Hand painting workstations for art toy details Painting line for vinyl figures with drying trays Painting production line with workers and trays Overview of the painting workshop Stainless drying racks holding painted figures Drying racks with pink and purple painted parts Curing racks with trays of painted figures Drying cart loaded with painted toy parts Workers trimming and deburring black vinyl parts Assembly team finishing collectible figures by hand Figure assembly line in a clean workshop Clean assembly workshop with long work tables Workers assembling vinyl toys in the Dongguan workshop Finishing line for vinyl figures Sorting area with crates of colored vinyl parts Quality check of painted vinyl parts Quality inspection and packing station in the toy factory Final packing area for finished vinyl toys PVC paste raw material drums in storage Warehouse with packed export cartons of finished toys
Sample showroom
Our showroom holds hundreds of production samples, so buyers visiting Dongguan can compare finishes, fabrics and sizes in person.
Visit or video-audit our factory
You are welcome to visit us in Dongguan. If you cannot travel, we arrange live video tours of the production floor and your order in progress.
Get a Free Quote
Have a character in mind?
Send us your design today and get a factory quote within 24 hours.