Custom Vinyl Face Plush Dolls
A vinyl face plush doll combines a rotocast soft-PVC face or head with a sewn plush body. The vinyl gives you crisp, collectible facial detail; the plush makes it soft, huggable and giftable. We produce both parts in-house and assemble them on our own lines.
Our sculptors model the face in 3D, then we produce rotocasting molds and cast the vinyl in skin tones or custom colors. Eyes are pad printed in up to six colors, and blush, freckles and highlights are sprayed or hand painted.
The plush body is cut and sewn from your choice of short plush, long-pile faux fur, curly lamb fleece or minky fabric, with embroidery, printed bibs, bows and removable outfits. Sizes typically range from 10 cm bag-charm dolls to 40 cm sitting dolls.
Customization options
- Rotocast soft PVC (vinyl) face, head or full head-and-hands set
- Pad-printed eyes up to 6 colors, hand-painted blush and details
- Faux fur, long-pile plush, lamb fleece, minky or flocked fabrics
- Removable outfits, hoods, bibs, bows and embroidered logos
- Internal wire or bead weighting for posing and sitting
- Hang tags, woven labels, gift boxes and blind box packaging
Specifications
| Typical size | 10–40 cm |
|---|---|
| Materials | Phthalate-free soft PVC, polyester plush, PP cotton |
| MOQ | From 100 pcs per design |
| Sampling | 15–25 days |
| Production | 30–45 days after sample approval |
| Compliance | EN71, ASTM F963, CPSIA testing available |
Production samples
Series of four vinyl face plush dolls Blue bear vinyl face plush doll with heart bib Cream lamb vinyl face plush doll Green frog vinyl face plush doll Panda vinyl face plush doll Brown bear vinyl face plush doll Blue bunny vinyl face plush doll with pink bow Cream tiger vinyl face plush doll with bow Pink bear vinyl face plush doll with heart White kitten vinyl face plush doll Lilac bear vinyl face plush doll Black cat vinyl face plush doll Sky blue bear vinyl face plush doll Red fox vinyl face plush dolls in production Black kitty vinyl face plush doll Green cat vinyl face plush doll Lamb vinyl face plush doll with yellow bib Brown cat vinyl face plush doll Orange fruit costume vinyl face plush doll Vinyl face plush doll in pink dress Series of three vinyl face plush dolls
Frequently asked questions
What is a vinyl face plush doll?
It is a plush toy whose face or head is made from rotocast soft vinyl (PVC) instead of fabric. The vinyl face holds fine sculpted and painted detail, while the plush body keeps the toy soft.
Can you match my character's exact facial expression?
Yes. We sculpt the face in 3D from your artwork, send renders for approval and adjust until the expression matches before any mold is made.
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Related guides
What Is Vinyl Plush? Materials, Construction and Why Collectors Love It
A clear explanation of vinyl plush toys: how a rotocast vinyl face is combined with a plush body, the materials used and why the format is so popular.
How Custom Vinyl Plush Toys Are Made: The Factory Process Step by Step
A step-by-step look at how a custom vinyl plush toy goes from artwork to shipped carton, including sculpting, rotocasting, painting, sewing and QC.
Get pricing for your design
Share your artwork, target size and quantity — we will reply with a quote and lead time.