Rotocast Vinyl Heads, Faces & Parts
Rotocasting (rotational slush molding) is the heart of our factory. Liquid PVC paste is poured into a metal mold that spins and heats, coating the inside to form a hollow, lightweight vinyl part with smooth, detailed surfaces.
We supply vinyl faces, heads, hands, feet and full figure shells — unpainted, painted or fully assembled. Brands that sew plush elsewhere can buy finished vinyl components from us and assemble locally.
Wall thickness, hardness and color are adjustable. Parts are trimmed, deburred and checked for bubbles, thin spots and color consistency before painting.
Customization options
- Copper and steel rotocasting molds made in-house
- Adjustable wall thickness and Shore hardness
- Skin-tone, Pantone, translucent and glitter vinyl
- Trimming, deburring and vibratory polishing
- Spray painting and multi-color pad printing
- Supplied loose, painted or fully assembled
Specifications
| Part size | 2–40 cm |
|---|---|
| Material | Phthalate-free PVC paste |
| MOQ | From 100 pcs per part |
| Mold lead time | 10–15 days |
| Production | 20–35 days |
| Finish | Raw, sprayed, pad printed or hand painted |
Production samples
Worker demolding rotocast vinyl blanks Painted vinyl face ready to be sewn onto a plush body Crates of white rotocast vinyl blanks Crate of hollow vinyl head shells Red rotocast vinyl parts before painting Box of unpainted vinyl doll heads Rotocast vinyl body shells before painting Crate of white vinyl body blanks Crates of vinyl arm and leg blanks Tray of small unpainted vinyl parts Close-up of a hollow rotocast vinyl part
Frequently asked questions
What is rotocast vinyl?
Rotocast vinyl is soft PVC formed by rotational slush molding: PVC paste coats the inside of a heated, rotating mold and cures into a hollow part. It is used for designer toy heads, faces and figures.
Can you supply only the vinyl heads for my plush?
Yes. We regularly supply painted vinyl heads and faces to plush makers, with fitting collars or sewing flanges designed to suit your plush pattern.
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Related guides
What Is Vinyl Plush? Materials, Construction and Why Collectors Love It
A clear explanation of vinyl plush toys: how a rotocast vinyl face is combined with a plush body, the materials used and why the format is so popular.
How Custom Vinyl Plush Toys Are Made: The Factory Process Step by Step
A step-by-step look at how a custom vinyl plush toy goes from artwork to shipped carton, including sculpting, rotocasting, painting, sewing and QC.
Get pricing for your design
Share your artwork, target size and quantity — we will reply with a quote and lead time.